Pallet Stretch Film

Pallet stretch film is the stretchable plastic film wrapped around palletised goods to hold them as one stable unit through storage and transport. For most Malaysian loads the choice comes down to two decisions: hand roll or machine roll, and the right micron — indicatively 17 micron for light uniform cartons, 20 micron for mixed or heavier loads, and 23 micron and above for heavy or irregular loads. 2S Packaging supplies heavy duty pallet stretch film in 500 mm hand rolls, in clear, black and grey, from our warehouse in Seri Kembangan, Selangor, to customers throughout Malaysia.

  • 2S Packaging Sdn Bhd
  • ISO 9001:2015 certified
  • Seri Kembangan, Selangor

Our heavy duty pallet stretch film is made of linear low-density polyethylene film (LLDPE) as backing material, which provides excellent protection for packaged products during storage, transportation, and shipping. Its superior holding force provides great security and stability you can rely on. For the full decision framework — micron, hand versus machine, cost per pallet — see our stretch film buyer’s guide for Malaysia.

Rolls of clear pallet stretch film on a light shelf

Should you buy hand rolls or machine rolls?

Hand rolls are the default for most businesses: typically 17–23 micron cast film on a light roll one person wraps with, no equipment needed, and the sizes in our table below. A typical hand-applied load uses roughly 250–400 g of film (indicative). Machine rolls only make sense once pallet volume justifies a wrapping machine — the machine’s pre-stretch elongates the film before it touches the load, which cuts film use dramatically per pallet and gives more consistent tension. As a rule of thumb, below about 15–20 pallets a day, hand wrapping is usually the sensible economic choice; above that, the film savings and labour time start paying for the machine. Our post on choosing the right stretch film for pallets goes deeper.

What micron stretch film does your load need?

Micron (film thickness) should match the load, not the budget. Thicker is not automatically better — over-specifying film on light cartons wastes money on every pallet — our guide on reducing packaging costs covers this over-spend. Indicative guide:

Load type Indicative micron Examples
Light, uniform cartons, even edges ~17 µm Stacked cartons of packaging, tissue, light consumer goods
Mixed or heavier cartons ~20 µm Mixed SKU pallets, beverage cartons, general FMCG
Heavy, sharp-edged or irregular loads ~23 µm and above Machinery parts, pails, sacks, unboxed items

What sizes and colours do we stock?

Size Colour Rolls / Carton
500 mm x 1.1 kg net film Clear 6
500 mm x 1.5 kg net film Clear 6
500 mm x 1.8 kg net film Clear 6
500 mm x 2.0 kg net film Clear 6
500 mm x 1.3 kg net film Black 6
500 mm x 1.8 kg net film Black 6
500 mm x 2.6 kg net film Grey 6

Clear film is standard because it lets staff and drivers see the load and scan labels through it. Black film conceals the contents, which helps discourage pilferage on higher-value goods in transit. It also pairs well with other packaging materials such as corner boards and top sheets on loads that need extra containment.

What makes our stretch film hold up?

Excellent durability

Our pallet stretch film has superior protection against water, grease as well as dust — which matters in Malaysian conditions, where goods move between un-airconditioned warehouses at 30–38°C and humid loading bays.

Excellent flexibility

Our pallet stretch film consists of highly transparent film with excellent flexibility, which provides a good wrapping effect: it stretches around corners and irregular shapes without splitting, then recovers to keep tension on the load.

Eco-friendly

Our pallet stretch film is eco-friendly and aims to reduce environmental pollution. Using the correct micron and technique also means less film per pallet — the greenest film is the film you did not need to use.

What are the most common pallet wrapping mistakes?

When a wrapped pallet arrives leaning or collapsed, the film usually gets the blame — but technique fails first. The mistakes we see most often:

  1. Not anchoring the film to the pallet. The first wraps must catch the pallet base itself, locking the goods to the pallet. Film that starts at carton level lets the whole load slide off the deck under braking.
  2. Too little overlap. Each layer should overlap the previous one by around 50%. Wide gaps between passes leave unsupported bands where cartons shift.
  3. Stopping below the top layer. The top course of cartons needs full wraps too, or it sways independently of the rest of the load.
  4. No extra passes on the heavy zones. The base and any sharp or protruding corners need additional wraps; a single all-over pass is rarely enough for mixed loads.
  5. Under-specifying micron on irregular loads. Thin film punctures at sharp corners and the tear runs — move up to ~23 µm or add corner boards.
  6. Wrapping tension by yanking the roll. Tension should come from walking steadily around the pallet with consistent resistance, not jerking the film, which creates thin, weak stripes that fail in transit.

Is stretch film the same as shrink wrap?

No. Stretch film is stretched under tension and holds by trying to recover; shrink wrap is heated so it contracts around the item. Pallet loads use stretch film; sealed retail or weather-proof applications tend to use shrink. Our comparison of stretch film vs shrink wrap explains when each is the right tool.

Why choose 2S Packaging?

2S is our philosophy; it signifies Superior Quality Products and Speedy Services. As a pallet stretch film supplier in Malaysia, we are committed to providing our customers with high quality tapes and packaging materials at a competitive price and speedy delivery in the industry of tape suppliers and manufacturers.

We are honoured that our dedication to meeting industry standards was recognised when we received ISO 9001:2015 Quality Management System certification in January 2022.

Not sure which is the best packaging solution to complete your project? We have a professional team that is ready to provide free consultation to fulfil your packaging needs.

Frequently asked questions

What micron stretch film do I need for a standard mixed pallet?

For a typical mixed-carton pallet of around 500 kg to 1 tonne, 20 micron hand film is the usual starting point (indicative). Drop to 17 micron for light, uniform cartons with even edges; move to 23 micron or above for heavy, sharp-edged or irregular loads.

How much stretch film does one pallet use?

A typical hand-applied load uses roughly 250–400 g of film, depending on pallet height, micron and how many passes the load needs (indicative). Machine wrapping with pre-stretch uses significantly less film per pallet.

When should we switch from hand rolls to a wrapping machine?

As a rule of thumb, once you wrap more than about 15–20 pallets a day. Below that, hand rolls are usually cheaper overall; above it, the machine’s pre-stretch film savings and labour time typically justify the equipment.

Why does my stretch film keep tearing at the corners?

Sharp carton edges and protruding corners puncture thin film, and the tear then runs along the stretched section. Move up a micron grade, add corner boards on the sharp edges, or reduce yanking tension at the corners — one of the three usually solves it.

When should I use black stretch film instead of clear?

Use black film when you want to conceal the contents of a pallet, typically for higher-value goods where visible branding invites pilferage in transit. Use clear film everywhere else, since staff and drivers can inspect the load and scan labels through it.

Talk to 2S Packaging

Tell us what you palletise, roughly how many pallets a day, and how the loads travel, and we will recommend the right micron and roll size — including the lighter, cheaper film when that genuinely does the job. Quotes and MOQ confirmation are free.

Call +603-8942 9960

2S Packaging Sdn Bhd · ISO 9001:2015 certified · No 2, Jalan BS 9/12, Geo Industrial Park, Taman Bukit Serdang, Seksyen 9, 43300 Seri Kembangan, Selangor